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Summary
Position Summary:
Performs diesel engine service and repair including preventive maintenance, removal, installation, disassemble, assemble, recondition, testing, adjusting, technical analysis, troubleshooting, diagnostics, failure analysis, and commissioning (optional).
Essential Duties and Responsibilities include the following. Other duties may be assigned as necessary.
- Disassembles, assembles, removes, and installs components on Diesel engines as directed by the Marine Technical Support Analyst
- Performs testing andadjustments on specific engine components as needed
- Appropriately prepares vessel and workplace to prevent cosmetic or other damage to vessel and the surrounding environment during the work process
- Remains in contact with Service Advisor and Field Service Supervisor during work process to apprise them of job progress
- Directs all customer technical, and other inquiries related to work being performed, to Marine Technical Support Analyst
- Completes, maintains and processes pertinent paperwork and records
- Processes repair parts cores in accordance with service department procedures
- Completes, maintains and processes pertinent paperwork and records in A/X
- Processes repair parts cores in accordance with service department procedures
- Customer Authorization Form on CAT Inspect app
- Diagnostics and troubleshooting
- Review application and installation requirements for Marine engines
- Failure analysis on Marine Engine components
- Startup and commissioning of Marine Engine systems
- Using the CAT Inspect app, properly use the Pantropic Power Contamination Control Inspection Form
- Using the CAT Inspect app, properly use the Pantropic Power Safety Inspection checklist V1.1
- Using the CAT Inspect app, properly use the Pantropic Power Service Truck inspection: Safety and Maintenance
- Using the CAT Inspect app, properly use the Pantropic Power TA1 Marine Engine Inspection Form
- Using the CAT Inspect app, properly use the Pantropic Power Work Authorization V1.4
The individual will:
Knowledge
Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:
Air intake and exhaust systems
Lubrication systems
Cooling systems
Fuel systems
Engine electric systems
Emissions systems
Diesel engine rebuild
Component reuse and salvage
Basic Cat electric power
Generator systems
Generator system control
Skills
Perform the following diesel engine-related tasks:
2001 Explain the fundamental operating principles of diesel engines.
2002 Identify components, explain the purpose and describe the basic operation of the Lubrication System.
2003 Identify components, explain the purpose and describe the basic operation of the Cooling System.
2004 Identify components, explain the purpose and describe the basic operation of the Air Intake & Exhaust System.
2005 Identify components, explain the purpose and describe the basic operation of the Auxiliary raw water system HEX / Keel Cooled
2006 Identify components, explain the purpose and describe the basic operation of the Mechanical Unit Injector (MUI) fuel system.
2007 Identify components, explain the purpose and describe the basic operation of the Electronic Unit Injector (EUI) fuel system.
2008 Identify components, explain the purpose and describe the basic operation of the Hydraulic Electronic Unit Injector (HEUI) fuel system.
2009 Identify components, explain the purpose and describe the basic operation of the Common Rail Fuel System.
2010 Identify components, explain the purpose and describe the basic operation of a small engine Fuel System.
2011 Describe the general service procedures (preventive maintenance) of diesel engine systems.
2012 Perform general service procedures (preventive maintenance) on Diesel Engine systems.
2013 Describe the procedures for removing and reinstalling diesel engines and their components.
2014 Perform remove and install diesel engine and its components.
2015 Identify the steps in performing a TA1 Visual Walk-Around Inspection
2016 Demonstrate Use of S.I.S. (Service Information System).
2017 Demonstrate Use of TMI (Technical Marketing Information System).
2018 Demonstrate Use of a Digital Multimeter, Using the Voltage, Resistance, and Diode Switch Positions.
2019 Demonstrate Use of AX time entry and order placing
2020 Identify components, explain the purpose, and describe the basic operation of the Separate Circuit Aftercooler System
2021 Explain the fundamental concepts, properties, and interrelationships of DC theory as they relate to EP
2022 Using Ohm's Law calculate voltage, current, or resistance
2223 Using ohm's Law and Kirchhoff's Laws, calculate voltage, current, and resistance in a series circuit, parallel circuit, and series / parallel circuit.
2224 Describe the theory, concepts, and terminology of Alternating Current (AC) that relate to Electric Power
2225 Explain the different kinds of power related to generators
2226 Explain the operating theory of a generator
2227 Identify generator excitation systems, components, and their functions
3001 Describe the operation of a basic electrical circuit
3002 Interpret basic electrical schematics
3003 Identify electrical measurements using a digital multimeter
3004 Identify faults in an electrical circuit
3005 Identify soldering techniques on electrical equipment
3006 Perform wire maintenance task on electric & electronic circuit
3007 Perform electrical measurements using a digital multimeter
3008 diagnose and repair faults of a basic electrical circuit
3009 Identify components and explain the operation of various gauges and warning lights
3010 Identify the type and explain the purpose and operation of semiconductors, diodes, and transistor
3011 Explain the function, construction, and principles of operation of lead-acid batteries
3012 Explain the construction and characteristics of different types of batteries
3013 Determine the serviceability of a lead-acid battery
3014 Explain preventive maintenance procedures and charge a lead-acid battery
3015 Demonstrate visual inspection of Crankshaft as per Media Number -SEBF8039
3016 Demonstrate visual inspection of Connecting Rods as per Media Number -SEBF8063
3017 Demonstrate visual inspection of Pistons as per Media Number -SEBF8049
3018 Demonstrate visual inspection of Valves, Valve Springs, and Valve Bridges as per Media Number -SEBF8002
3019 Demonstrate visual inspection of Camshafts as per Media Number -SEBF8146
3020 Demonstrate visual inspection of Cylinder Liners as per Media Number -SEBF8068
3021 Demonstrate visual inspection of Critical fasteners as per Media Number -SEBF8301
3022 Demonstrate visual inspections of Turbochargers as per Media Number -SEBF8018
3023 Demonstrate visual inspections of Slipper Followers and Roller Lifters as per Media Number -SEBF8067
3024 Demonstrate visual inspections of Main Bearings and Connecting Rod Bearings as per Media Number -SEBF8009
Behaviors
Value the importance of safe operation and proper maintenance
Follow maintenance interval recommendations
Marine Learning Solutions - Foundational
Basic TA1 Walk-Around Inspection: Commercial Engine Family (English)
Engine Fundamentals - Customer Education - (English)
Engine Fundamentals - (English)
Diesel Engine Fundamentals ILT
Diesel Engine Repair ILT
Preventive Maintenance & Walkaround Inspection (TA1) ILT
Basics of Electricity for Electric Power
Cat Electric Power I - Course 1 - Introduction and DC Theory (English)
Cat Electric Power I - Course 2 - Circuits (English)
Cat Electric Power I - Course 3 - Alternating Current (English)
Cat Electric Power I - Course 4 - Power (English)
Cat Electric Power I - Course 5 - Generators (English)
Cat Electric Power I - Course 6 - Electric Power Products and Information (English)
Cat Electric Power I - Course 7 - Calculations for EPG (English)
RDLC - Cat Electric Power I
Required Tools
3/8" drive 12 points 1/4"-3/4" socket set
3/8 drive 12 points 10mm-19mm socket set
3/8" drive 6" extension
3/8" drive 3" extension
3/8" drive ratchet
1/2" drive 12pt 7/16"-1 1/8" socket set
1/2" drive 24" breaker bar
1/2" drive 10" extension
1/2" drive ratchet
1/2" drive universal joint
Combination wrench set 1/4"-1"
Combination wrench set metric 10mm-19mm
Adjustable wrench 8", 10" 12"
Adjustable pliers
Standard pliers
Needle nose pliers
Flathead screwdrivers
Phillips head screwdrivers
Hex wrench set (Allen wrenches) 1/8"-3/8"
Diagonal cutters
Gasket scraper
2lb ball peen hammer
16" pry bar
Hacksaw
12-24V voltage tester or multimeter
Small punch/chisel set
Feeler gauge set
Magnetic retrieval tool (telescoping)
Flashlight
Seal pick
Oil Filter Strap Wrench
Tool Box - Chest and Cabinet
Battery post/terminal brush
Combination wrenches to 1 1/8"-1 1/2"
1/2 drive torque wrench 30-250 Ft./Lb
3/8" drive 12 points 3/8"-3/4" universal socket set
3/8" drive deep socket set 3/8"-3/4"
3/8 drive deep socket set 10mm-19mm
1/2 drive deep socket set 7/16"-1"
1/2" drive socket set 12mm-32mm
3/4 drive socket set 3/4" -2 1/8"
Locking Plier Set
3/4 drive breaker bar or ratchet
Socket Drive Adapters 1/4, 3/8, 1/2, 3/4
Hex wrench set (Allen wrench) 1.5mm-5mm
Pin Punch Set
Drift Punch Set
Chisel Set
Pry Bar 24", 36"
Pipe wrench medium 10-12"
Dead Blow Hammer
Heel bar medium 10-12"
1/4" drive 12 point socket set 1/4"-1/2"
Air die grinder
3/8 drive hex driver set 1/8"-3/8"
3/8 drive hex driver set 4mm-17mm
3/8 drive torque wrench 100-250 In/Lb
Snap ring pliers set
Offset wrench set 7/16"-3/4"
Large hammer 6 Lb or greater
Metal file set (flat, round, half-round)
A small mirror (telescoping)
Drop light 12V
Fractional Tap and Die set NC - NF
Metric Tap and Die set
Tubing cutter
Tool Bag
Combination wrench set 19mm-32mm
Advanced Skill Level (4&5)
The individual will:
Knowledge
Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:
Air intake and exhaust systems
Lubrication systems
Cooling systems
Fuel systems
Engine electric systems
Emissions systems
Diesel engine rebuild
Component reuse and salvage
Cat electric power
Generator systems
Generator system control
Basic commissioning
Skills
Perform the following diesel engine-related tasks:
4001 Demonstrate the steps for Finding Top Center Compression Position for the No. 1 Piston
4002 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on C7 thru C32
4003 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on D3500
4004 Demonstrate the steps for performing a Cylinder Liner Projection
4005 Demonstrate the steps for performing a Flywheel face and bore runout
4006 Demonstrate the steps for performing a Fuel Injector Adjustment on EUI Engines
4007 Demonstrate the steps for performing a Fuel Injector Adjustment on MUI Engines
4008 Demonstrate the steps for performing a Camshaft Timing on D3500
4009 Demonstrate the steps for performing a Fuel Injector Synchronization on a D3500 MUI
4010 Demonstrate the steps for performing a Fuel Setting adjustment on a D3500 MUI
5001 Demonstrate the steps for performing a Communication issue with CAT ET
5002 Demonstrate the steps for performing a Communication Issue with the ECM
5003 Demonstrate the steps for performing an ECM Flash and Configuration Set-up
5004 Demonstrate the steps for performing a Parameter Setting of the Engine Monitoring System
5005 Demonstrate the steps for performing an FMI-03 Voltage High Condition
5006 Demonstrate the steps for performing an FMI-04 Voltage Low Condition
5007 Demonstrate the steps for performing a Sensor Supply Fault
5008 Explain the difference between a diagnostic and an Event
5009 Demonstrate the steps for performing an Engine Cranks but Does Not Start Issue
5010 Demonstrate proficiency using an interactive Electrical Schematic
5011 Demonstrate the steps for performing an Injector Trim File Install
5012 Demonstrate the steps for performing an Electronic Timing Calibration
5013 Demonstrate the steps for performing a repair on a Deutsch HD and DT connectors
5014 Demonstrate the steps for performing a Performance Sea Trail as per - LEBM5081
Behaviors
Value the importance of following the process and procedure
Provide prompt feedback to the customer in a professional manner
Fix issues correctly the first time
Follow reuse and salvage guidelines
Marine Learning Solutions - Advanced
Engine System Level 2 Assessment
Engine Performance Diagnostic Exercise 18B - (English)
Engine Performance Diagnostic Exercise 20 - (English)
Engine Performance Diagnostic Exercise 21 - (English)
Engine Repair Level 2 Assessment
Engine Repair Diagnostic Exercise 16 - (English)
Engine Repair Diagnostic Exercise 17 - (English)
Cat 3406 and 3054 Engine Performance Course - (English)
EP C01.5 - Cat 3406 and 3054 Fuel Injection Components - (English)
EP C02 - Cat 3406 Air Management - (English)
EP C03 - Cat 3116 MUI Fuel System - (English)
EP C04 - Cat C15 Engine Electronic Control System - (English)
EP C05 - Cat C - 9 Engine Electronic Control System - (English)
ER C01 - Cat Diesel Engines - (English)
ER C02 - Diesel Engine Cylinder Block - (English)
ER C03 - Diesel Engine Cylinder Head Assembly - (English)
ER C04 - Diesel Engine Valve Train - (English)
ER C05 - Diesel Engine Camshaft - (English)
ER C06 - Diesel Engine Crankshaft - (English)
ER C07 - Diesel Engine Front Gear Train - (English)
ER C08 - Diesel Engine Piston Assembly - (English)
638 - ER C09 - Diesel Engine Connecting Rod Assembly - (English)
ER C10 - Diesel Engine Cooling System and Radiator - (English)
ER C11 - Diesel Engine Cooling System Components - (English)
641 - ER C12 - Cat Diesel Engine Lubrication System - (English)
ER C13 - Cat Diesel Engine Oil Pumps - (English)
Marine Installation Considerations Part A (English)
Marine Installation Considerations Part B (English)
PM4 Maintenance Interval Schedule (MIS): Commercial Engine Family (English)
TA2 Inspection Preparation (English)
Tier 4 Interim Exhaust Emissions Regulations for Electric Power
Tier 4 Interim Solutions for Electric Power
Tier 4 Interim/Stage IIIB Exhaust Emissions Regulations - Sales (English)
C175 Engine Training
D3500 Master Mechanic
D3600 Master Mechanic
Marine Control Systems - SERV1901
Marine Engine Systems - SERV1909
OJT - Advanced Engine Repair
Required Tools
Screw extractor (easy-out) set
High speed or cobalt drill bit set 1/16"-3/8"
Vernier or dial calipers
Large pry-bar 24" or greater
3/8" drive universal socket set 10mm-19mm
Fractional Ratcheting Wrench set 5/16 - 3/4
Scraper
Large pipe wrench 18-24"
Heel bar large
Metric Ratcheting Wrench set 8mm - 19mm
Angle Wrench Set 30 and 60 deg Offset 8mm - 19mm
Angle Wrench Set 30 and 60 deg Offset 1/4 - 15/16
1/4" Torque Wrench
3/8" Torque Wrench
1/2" Torque Wrench
Crowfoot wrench set 7/16"-1"
Torx bit driver set T10-T55
Inverted Torx E6 - E18
3/8" drive electric Impact
3/4" drive socket set 19mm-50mm
Electric cordless 3/8: drill
3/8 drive Impact socket set 3/8 - 3/4
Wire crimper tool
3/8 drive Impact socket set 8mm -19mm
3/4" Torque Wrench
1/4"drive universal socket set 5/16"-9/16"
Expert Skill Level (6&7)
The individual will:
Knowledge
Describe core engine application and integration with other systems
Diagnose and troubleshoot complex diesel engine issues
Determine the proper approach to investigate core engine issues
Explain and exhibit relevant elements of the commissioning process (e.g., mounting, alignment) for various engine applications
Skills
Perform the following diesel engine-related tasks:
6001 Demonstrate the steps for troubleshooting Coolant Temperature is to High
6002 Demonstrate the steps for troubleshooting Low Oil Pressure
6003 Demonstrate the steps for troubleshooting Air Inlet Temperature is to High
6004 Demonstrate the steps for troubleshooting Exhaust Temperature is to High
6005 Demonstrate the steps for troubleshooting Low Fuel Pressure
6006 Demonstrate the steps for troubleshooting Low Power Complaint
6007 Demonstrate the steps for troubleshooting Excessive Oil Consumption
6008 Demonstrate the steps for troubleshooting Excessive Black Smoke
6009 Demonstrate the steps for troubleshooting Excessive White Smoke
6010 Demonstrate the steps for troubleshooting a CAT Datalink issue
6011 Demonstrate the steps for troubleshooting a CAN Datalink issue
6012 Demonstrate the steps for troubleshooting Multi Station Control System Faults
6013 Demonstrate the steps for troubleshooting Marine Engine Electronic Displays
6014 Demonstrate the steps for troubleshooting DEIF Electronic Displays
6015 Demonstrate the steps for troubleshooting Auto-Maskin Electronic Displays
7001 Analyze and Interpret Sea Trial Data using CAT ET, CAMPAR, TMI and Service Interlink
7002 Demonstrate the steps for performing a Marine Commissioning procedure as per LEBM0025 & LEBM0038
7003 Demonstrate the steps for Opening a DSN Inquiry
7004 Demonstrate proficiency in performing a Failure Analysis (AFA)
7005 Demonstrate proficiency in creating a customer service quote with proper segmentation
7006 Demonstrate the steps for troubleshooting TIER 4 Final Engine
7007 Demonstrate the steps for troubleshooting POD650
7008 Demonstrate the steps for troubleshooting Three60 Control
Behaviors
Value the importance of following correct design, installation, and performance criteria
Provide feedback to the customer in easily understood terms
Provide recommendations to the customer to avoid additional downtime or repeat cause
Marine Learning Solutions - Expert
Intro to AFA Management (English)
Intro to AFA Metallurgy (English)
Intro to AFA Principles of Fractures (English)
Intro to AFA Principles of Wear (English)
Intro to AFA Visual Examination (English)
AFA I
AFA II
C175 Engine Troubleshooting
D3500 Electronics and Diagnostics
Marine Engine Systems Troubleshooting
Marine Installation & Diagnostics
MDLC Engine Application & Installation
Cat Electric Power III
Required Tools
1/2" Electric Impact wrench
Small hydraulic jack (porta-power)
Digital Multimeter Fluke 87 or equivalent
7X1709 Probes
7X1708 Probes
Angle Finder and Level
Infrared Temperature Gun
Come-along (small 1/2 ton)
Magnetic mount dial indicator
Company Provided Tools:- Cell Phone
- Laptop
- Company Van (if in Field)
- Machine Pro - The Cat Dealer Organization
- Machine Pro - The Caterpillar Story
- Mastering the Mechanics of Internal Communication
- Mastering the Mechanics of Telephone Communication
- A/X Training
- Cat SIS Training
- Cat Electronic Technician Training
Safety Training
NFPA 70E - Standard for Electrical Safety in the Workplace
OSHA - 10 Hour Maritime 1915 GHS / SDS
OSHA - 29 CFR 1910.331-.335 Electrical Safety in the Workplace
OSHA - 1910.147 Lockout / Tagout Safety
Specific Job Assessment (Testing) Needs: Mechanical Aptitude Test.
Supervisory Responsibilities:
Manages and overseesall work performed by helpers and assistants if applicable. Carry out supervisory responsibilities in accordance with Pantropic Power's policies. These responsibilities include planning, assigning, directing and overseeing work performed by assistants or helpers if applicable.
Language Skills:
Ability to read and comprehend technical manuals. Ability to write service reports, and accurately prepare necessary forms. Ability to effectively communicate with customers, subordinates in their charge, superiors, the Marine Technical Analyst, and other service technicians.
Mathematical Skills:
Ability to work with simple mathematical concepts. Ability to apply concepts such as fractions, percentages, and ratios to work being performed.
Reasoning Ability:
Ability to solve practical problems and deal with a variety of concrete or abstract variables in situations where only a limited standardization exists.
Specialized skills:
The Service Technician must be a Marine Specialist - 2 skill level or above, within the Pantropic Power Technician Skill Compensation Program (TSCP). Must be proficient with the disassembly, assembly, testing and adjusting of the Diesel engine models that the employee is working with.
Physical Demands:
While performing the duties of this job, the employee is regularly required to walk, stand, kneel, crawl, sit, and recline both prone and on their backs. The employee is regularly required to used hands to hold tools, objects, controls, reach with hands and arms, climb or balance, push, pull, talk and hear. The employee must frequently lift, carry or move up to 50 lbs. The employee may occasionally be required to swim in deep water. Specific vision abilities that are required by this job include close vision, depth perception, and the ability to adjust focus.
Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job:
While performing the duties of this job, the employee is regularly required to work near moving mechanical parts. The employee regularly will step from the ground to a floating vessel and must take necessary precautions to prevent tripping, slipping, falling or otherwise injuring themselves. The employee frequently works in outside weather conditions. The employee frequently works in high temperature areas, is exposed to airborne particles, fumes, and risk of burns. High sound levels are regularly present in the employees work environment, and adequate protective equipment must be used. An unstable surface during vessel movement is typical and the employee must take precautions to prevent from falling, slipping, or otherwise injuring themselves. The employee must use protective equipment to prevent possible drowning in case of falling in the water. The employee must be alert for unsafe conditions caused by workers of other vendors that may be on the vessel during the work process, and take necessary precautions to prevent injury from said conditions.
Certificates, Licenses, Registrations:
N/A
Other Skills and Abilities:
Knowledgeable in Caterpillar engine products.
Other Qualifications:
N/A -
Job Description
Position Summary:
Performs diesel engine service and repair including preventive maintenance, removal, installation, disassemble, assemble, recondition, testing, adjusting, technical analysis, troubleshooting, diagnostics, failure analysis, and commissioning (optional).
Essential Duties and Responsibilities include the following. Other duties may be assigned as necessary.
- Disassembles, assembles, removes, and installs components on Diesel engines as directed by the Marine Technical Support Analyst
- Performs testing andadjustments on specific engine components as needed
- Appropriately prepares vessel and workplace to prevent cosmetic or other damage to vessel and the surrounding environment during the work process
- Remains in contact with Service Advisor and Field Service Supervisor during work process to apprise them of job progress
- Directs all customer technical, and other inquiries related to work being performed, to Marine Technical Support Analyst
- Completes, maintains and processes pertinent paperwork and records
- Processes repair parts cores in accordance with service department procedures
- Completes, maintains and processes pertinent paperwork and records in A/X
- Processes repair parts cores in accordance with service department procedures
- Customer Authorization Form on CAT Inspect app
- Diagnostics and troubleshooting
- Review application and installation requirements for Marine engines
- Failure analysis on Marine Engine components
- Startup and commissioning of Marine Engine systems
- Using the CAT Inspect app, properly use the Pantropic Power Contamination Control Inspection Form
- Using the CAT Inspect app, properly use the Pantropic Power Safety Inspection checklist V1.1
- Using the CAT Inspect app, properly use the Pantropic Power Service Truck inspection: Safety and Maintenance
- Using the CAT Inspect app, properly use the Pantropic Power TA1 Marine Engine Inspection Form
- Using the CAT Inspect app, properly use the Pantropic Power Work Authorization V1.4
The individual will:
Knowledge
Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:
Air intake and exhaust systems
Lubrication systems
Cooling systems
Fuel systems
Engine electric systems
Emissions systems
Diesel engine rebuild
Component reuse and salvage
Basic Cat electric power
Generator systems
Generator system control
Skills
Perform the following diesel engine-related tasks:
2001 Explain the fundamental operating principles of diesel engines.
2002 Identify components, explain the purpose and describe the basic operation of the Lubrication System.
2003 Identify components, explain the purpose and describe the basic operation of the Cooling System.
2004 Identify components, explain the purpose and describe the basic operation of the Air Intake & Exhaust System.
2005 Identify components, explain the purpose and describe the basic operation of the Auxiliary raw water system HEX / Keel Cooled
2006 Identify components, explain the purpose and describe the basic operation of the Mechanical Unit Injector (MUI) fuel system.
2007 Identify components, explain the purpose and describe the basic operation of the Electronic Unit Injector (EUI) fuel system.
2008 Identify components, explain the purpose and describe the basic operation of the Hydraulic Electronic Unit Injector (HEUI) fuel system.
2009 Identify components, explain the purpose and describe the basic operation of the Common Rail Fuel System.
2010 Identify components, explain the purpose and describe the basic operation of a small engine Fuel System.
2011 Describe the general service procedures (preventive maintenance) of diesel engine systems.
2012 Perform general service procedures (preventive maintenance) on Diesel Engine systems.
2013 Describe the procedures for removing and reinstalling diesel engines and their components.
2014 Perform remove and install diesel engine and its components.
2015 Identify the steps in performing a TA1 Visual Walk-Around Inspection
2016 Demonstrate Use of S.I.S. (Service Information System).
2017 Demonstrate Use of TMI (Technical Marketing Information System).
2018 Demonstrate Use of a Digital Multimeter, Using the Voltage, Resistance, and Diode Switch Positions.
2019 Demonstrate Use of AX time entry and order placing
2020 Identify components, explain the purpose, and describe the basic operation of the Separate Circuit Aftercooler System
2021 Explain the fundamental concepts, properties, and interrelationships of DC theory as they relate to EP
2022 Using Ohm's Law calculate voltage, current, or resistance
2223 Using ohm's Law and Kirchhoff's Laws, calculate voltage, current, and resistance in a series circuit, parallel circuit, and series / parallel circuit.
2224 Describe the theory, concepts, and terminology of Alternating Current (AC) that relate to Electric Power
2225 Explain the different kinds of power related to generators
2226 Explain the operating theory of a generator
2227 Identify generator excitation systems, components, and their functions
3001 Describe the operation of a basic electrical circuit
3002 Interpret basic electrical schematics
3003 Identify electrical measurements using a digital multimeter
3004 Identify faults in an electrical circuit
3005 Identify soldering techniques on electrical equipment
3006 Perform wire maintenance task on electric & electronic circuit
3007 Perform electrical measurements using a digital multimeter
3008 diagnose and repair faults of a basic electrical circuit
3009 Identify components and explain the operation of various gauges and warning lights
3010 Identify the type and explain the purpose and operation of semiconductors, diodes, and transistor
3011 Explain the function, construction, and principles of operation of lead-acid batteries
3012 Explain the construction and characteristics of different types of batteries
3013 Determine the serviceability of a lead-acid battery
3014 Explain preventive maintenance procedures and charge a lead-acid battery
3015 Demonstrate visual inspection of Crankshaft as per Media Number -SEBF8039
3016 Demonstrate visual inspection of Connecting Rods as per Media Number -SEBF8063
3017 Demonstrate visual inspection of Pistons as per Media Number -SEBF8049
3018 Demonstrate visual inspection of Valves, Valve Springs, and Valve Bridges as per Media Number -SEBF8002
3019 Demonstrate visual inspection of Camshafts as per Media Number -SEBF8146
3020 Demonstrate visual inspection of Cylinder Liners as per Media Number -SEBF8068
3021 Demonstrate visual inspection of Critical fasteners as per Media Number -SEBF8301
3022 Demonstrate visual inspections of Turbochargers as per Media Number -SEBF8018
3023 Demonstrate visual inspections of Slipper Followers and Roller Lifters as per Media Number -SEBF8067
3024 Demonstrate visual inspections of Main Bearings and Connecting Rod Bearings as per Media Number -SEBF8009
Behaviors
Value the importance of safe operation and proper maintenance
Follow maintenance interval recommendations
Marine Learning Solutions - Foundational
Basic TA1 Walk-Around Inspection: Commercial Engine Family (English)
Engine Fundamentals - Customer Education - (English)
Engine Fundamentals - (English)
Diesel Engine Fundamentals ILT
Diesel Engine Repair ILT
Preventive Maintenance & Walkaround Inspection (TA1) ILT
Basics of Electricity for Electric Power
Cat Electric Power I - Course 1 - Introduction and DC Theory (English)
Cat Electric Power I - Course 2 - Circuits (English)
Cat Electric Power I - Course 3 - Alternating Current (English)
Cat Electric Power I - Course 4 - Power (English)
Cat Electric Power I - Course 5 - Generators (English)
Cat Electric Power I - Course 6 - Electric Power Products and Information (English)
Cat Electric Power I - Course 7 - Calculations for EPG (English)
RDLC - Cat Electric Power I
Required Tools
3/8" drive 12 points 1/4"-3/4" socket set
3/8 drive 12 points 10mm-19mm socket set
3/8" drive 6" extension
3/8" drive 3" extension
3/8" drive ratchet
1/2" drive 12pt 7/16"-1 1/8" socket set
1/2" drive 24" breaker bar
1/2" drive 10" extension
1/2" drive ratchet
1/2" drive universal joint
Combination wrench set 1/4"-1"
Combination wrench set metric 10mm-19mm
Adjustable wrench 8", 10" 12"
Adjustable pliers
Standard pliers
Needle nose pliers
Flathead screwdrivers
Phillips head screwdrivers
Hex wrench set (Allen wrenches) 1/8"-3/8"
Diagonal cutters
Gasket scraper
2lb ball peen hammer
16" pry bar
Hacksaw
12-24V voltage tester or multimeter
Small punch/chisel set
Feeler gauge set
Magnetic retrieval tool (telescoping)
Flashlight
Seal pick
Oil Filter Strap Wrench
Tool Box - Chest and Cabinet
Battery post/terminal brush
Combination wrenches to 1 1/8"-1 1/2"
1/2 drive torque wrench 30-250 Ft./Lb
3/8" drive 12 points 3/8"-3/4" universal socket set
3/8" drive deep socket set 3/8"-3/4"
3/8 drive deep socket set 10mm-19mm
1/2 drive deep socket set 7/16"-1"
1/2" drive socket set 12mm-32mm
3/4 drive socket set 3/4" -2 1/8"
Locking Plier Set
3/4 drive breaker bar or ratchet
Socket Drive Adapters 1/4, 3/8, 1/2, 3/4
Hex wrench set (Allen wrench) 1.5mm-5mm
Pin Punch Set
Drift Punch Set
Chisel Set
Pry Bar 24", 36"
Pipe wrench medium 10-12"
Dead Blow Hammer
Heel bar medium 10-12"
1/4" drive 12 point socket set 1/4"-1/2"
Air die grinder
3/8 drive hex driver set 1/8"-3/8"
3/8 drive hex driver set 4mm-17mm
3/8 drive torque wrench 100-250 In/Lb
Snap ring pliers set
Offset wrench set 7/16"-3/4"
Large hammer 6 Lb or greater
Metal file set (flat, round, half-round)
A small mirror (telescoping)
Drop light 12V
Fractional Tap and Die set NC - NF
Metric Tap and Die set
Tubing cutter
Tool Bag
Combination wrench set 19mm-32mm
Advanced Skill Level (4&5)
The individual will:
Knowledge
Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:
Air intake and exhaust systems
Lubrication systems
Cooling systems
Fuel systems
Engine electric systems
Emissions systems
Diesel engine rebuild
Component reuse and salvage
Cat electric power
Generator systems
Generator system control
Basic commissioning
Skills
Perform the following diesel engine-related tasks:
4001 Demonstrate the steps for Finding Top Center Compression Position for the No. 1 Piston
4002 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on C7 thru C32
4003 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on D3500
4004 Demonstrate the steps for performing a Cylinder Liner Projection
4005 Demonstrate the steps for performing a Flywheel face and bore runout
4006 Demonstrate the steps for performing a Fuel Injector Adjustment on EUI Engines
4007 Demonstrate the steps for performing a Fuel Injector Adjustment on MUI Engines
4008 Demonstrate the steps for performing a Camshaft Timing on D3500
4009 Demonstrate the steps for performing a Fuel Injector Synchronization on a D3500 MUI
4010 Demonstrate the steps for performing a Fuel Setting adjustment on a D3500 MUI
5001 Demonstrate the steps for performing a Communication issue with CAT ET
5002 Demonstrate the steps for performing a Communication Issue with the ECM
5003 Demonstrate the steps for performing an ECM Flash and Configuration Set-up
5004 Demonstrate the steps for performing a Parameter Setting of the Engine Monitoring System
5005 Demonstrate the steps for performing an FMI-03 Voltage High Condition
5006 Demonstrate the steps for performing an FMI-04 Voltage Low Condition
5007 Demonstrate the steps for performing a Sensor Supply Fault
5008 Explain the difference between a diagnostic and an Event
5009 Demonstrate the steps for performing an Engine Cranks but Does Not Start Issue
5010 Demonstrate proficiency using an interactive Electrical Schematic
5011 Demonstrate the steps for performing an Injector Trim File Install
5012 Demonstrate the steps for performing an Electronic Timing Calibration
5013 Demonstrate the steps for performing a repair on a Deutsch HD and DT connectors
5014 Demonstrate the steps for performing a Performance Sea Trail as per - LEBM5081
Behaviors
Value the importance of following the process and procedure
Provide prompt feedback to the customer in a professional manner
Fix issues correctly the first time
Follow reuse and salvage guidelines
Marine Learning Solutions - Advanced
Engine System Level 2 Assessment
Engine Performance Diagnostic Exercise 18B - (English)
Engine Performance Diagnostic Exercise 20 - (English)
Engine Performance Diagnostic Exercise 21 - (English)
Engine Repair Level 2 Assessment
Engine Repair Diagnostic Exercise 16 - (English)
Engine Repair Diagnostic Exercise 17 - (English)
Cat 3406 and 3054 Engine Performance Course - (English)
EP C01.5 - Cat 3406 and 3054 Fuel Injection Components - (English)
EP C02 - Cat 3406 Air Management - (English)
EP C03 - Cat 3116 MUI Fuel System - (English)
EP C04 - Cat C15 Engine Electronic Control System - (English)
EP C05 - Cat C - 9 Engine Electronic Control System - (English)
ER C01 - Cat Diesel Engines - (English)
ER C02 - Diesel Engine Cylinder Block - (English)
ER C03 - Diesel Engine Cylinder Head Assembly - (English)
ER C04 - Diesel Engine Valve Train - (English)
ER C05 - Diesel Engine Camshaft - (English)
ER C06 - Diesel Engine Crankshaft - (English)
ER C07 - Diesel Engine Front Gear Train - (English)
ER C08 - Diesel Engine Piston Assembly - (English)
638 - ER C09 - Diesel Engine Connecting Rod Assembly - (English)
ER C10 - Diesel Engine Cooling System and Radiator - (English)
ER C11 - Diesel Engine Cooling System Components - (English)
641 - ER C12 - Cat Diesel Engine Lubrication System - (English)
ER C13 - Cat Diesel Engine Oil Pumps - (English)
Marine Installation Considerations Part A (English)
Marine Installation Considerations Part B (English)
PM4 Maintenance Interval Schedule (MIS): Commercial Engine Family (English)
TA2 Inspection Preparation (English)
Tier 4 Interim Exhaust Emissions Regulations for Electric Power
Tier 4 Interim Solutions for Electric Power
Tier 4 Interim/Stage IIIB Exhaust Emissions Regulations - Sales (English)
C175 Engine Training
D3500 Master Mechanic
D3600 Master Mechanic
Marine Control Systems - SERV1901
Marine Engine Systems - SERV1909
OJT - Advanced Engine Repair
Required Tools
Screw extractor (easy-out) set
High speed or cobalt drill bit set 1/16"-3/8"
Vernier or dial calipers
Large pry-bar 24" or greater
3/8" drive universal socket set 10mm-19mm
Fractional Ratcheting Wrench set 5/16 - 3/4
Scraper
Large pipe wrench 18-24"
Heel bar large
Metric Ratcheting Wrench set 8mm - 19mm
Angle Wrench Set 30 and 60 deg Offset 8mm - 19mm
Angle Wrench Set 30 and 60 deg Offset 1/4 - 15/16
1/4" Torque Wrench
3/8" Torque Wrench
1/2" Torque Wrench
Crowfoot wrench set 7/16"-1"
Torx bit driver set T10-T55
Inverted Torx E6 - E18
3/8" drive electric Impact
3/4" drive socket set 19mm-50mm
Electric cordless 3/8: drill
3/8 drive Impact socket set 3/8 - 3/4
Wire crimper tool
3/8 drive Impact socket set 8mm -19mm
3/4" Torque Wrench
1/4"drive universal socket set 5/16"-9/16"
Expert Skill Level (6&7)
The individual will:
Knowledge
Describe core engine application and integration with other systems
Diagnose and troubleshoot complex diesel engine issues
Determine the proper approach to investigate core engine issues
Explain and exhibit relevant elements of the commissioning process (e.g., mounting, alignment) for various engine applications
Skills
Perform the following diesel engine-related tasks:
6001 Demonstrate the steps for troubleshooting Coolant Temperature is to High
6002 Demonstrate the steps for troubleshooting Low Oil Pressure
6003 Demonstrate the steps for troubleshooting Air Inlet Temperature is to High
6004 Demonstrate the steps for troubleshooting Exhaust Temperature is to High
6005 Demonstrate the steps for troubleshooting Low Fuel Pressure
6006 Demonstrate the steps for troubleshooting Low Power Complaint
6007 Demonstrate the steps for troubleshooting Excessive Oil Consumption
6008 Demonstrate the steps for troubleshooting Excessive Black Smoke
6009 Demonstrate the steps for troubleshooting Excessive White Smoke
6010 Demonstrate the steps for troubleshooting a CAT Datalink issue
6011 Demonstrate the steps for troubleshooting a CAN Datalink issue
6012 Demonstrate the steps for troubleshooting Multi Station Control System Faults
6013 Demonstrate the steps for troubleshooting Marine Engine Electronic Displays
6014 Demonstrate the steps for troubleshooting DEIF Electronic Displays
6015 Demonstrate the steps for troubleshooting Auto-Maskin Electronic Displays
7001 Analyze and Interpret Sea Trial Data using CAT ET, CAMPAR, TMI and Service Interlink
7002 Demonstrate the steps for performing a Marine Commissioning procedure as per LEBM0025 & LEBM0038
7003 Demonstrate the steps for Opening a DSN Inquiry
7004 Demonstrate proficiency in performing a Failure Analysis (AFA)
7005 Demonstrate proficiency in creating a customer service quote with proper segmentation
7006 Demonstrate the steps for troubleshooting TIER 4 Final Engine
7007 Demonstrate the steps for troubleshooting POD650
7008 Demonstrate the steps for troubleshooting Three60 Control
Behaviors
Value the importance of following correct design, installation, and performance criteria
Provide feedback to the customer in easily understood terms
Provide recommendations to the customer to avoid additional downtime or repeat cause
Marine Learning Solutions - Expert
Intro to AFA Management (English)
Intro to AFA Metallurgy (English)
Intro to AFA Principles of Fractures (English)
Intro to AFA Principles of Wear (English)
Intro to AFA Visual Examination (English)
AFA I
AFA II
C175 Engine Troubleshooting
D3500 Electronics and Diagnostics
Marine Engine Systems Troubleshooting
Marine Installation & Diagnostics
MDLC Engine Application & Installation
Cat Electric Power III
Required Tools
1/2" Electric Impact wrench
Small hydraulic jack (porta-power)
Digital Multimeter Fluke 87 or equivalent
7X1709 Probes
7X1708 Probes
Angle Finder and Level
Infrared Temperature Gun
Come-along (small 1/2 ton)
Magnetic mount dial indicator
Company Provided Tools:- Cell Phone
- Laptop
- Company Van (if in Field)
- Machine Pro - The Cat Dealer Organization
- Machine Pro - The Caterpillar Story
- Mastering the Mechanics of Internal Communication
- Mastering the Mechanics of Telephone Communication
- A/X Training
- Cat SIS Training
- Cat Electronic Technician Training
Safety Training
NFPA 70E - Standard for Electrical Safety in the Workplace
OSHA - 10 Hour Maritime 1915 GHS / SDS
OSHA - 29 CFR 1910.331-.335 Electrical Safety in the Workplace
OSHA - 1910.147 Lockout / Tagout Safety
Specific Job Assessment (Testing) Needs: Mechanical Aptitude Test.
Supervisory Responsibilities:
Manages and overseesall work performed by helpers and assistants if applicable. Carry out supervisory responsibilities in accordance with Pantropic Power's policies. These responsibilities include planning, assigning, directing and overseeing work performed by assistants or helpers if applicable.
Language Skills:
Ability to read and comprehend technical manuals. Ability to write service reports, and accurately prepare necessary forms. Ability to effectively communicate with customers, subordinates in their charge, superiors, the Marine Technical Analyst, and other service technicians.
Mathematical Skills:
Ability to work with simple mathematical concepts. Ability to apply concepts such as fractions, percentages, and ratios to work being performed.
Reasoning Ability:
Ability to solve practical problems and deal with a variety of concrete or abstract variables in situations where only a limited standardization exists.
Specialized skills:
The Service Technician must be a Marine Specialist - 2 skill level or above, within the Pantropic Power Technician Skill Compensation Program (TSCP). Must be proficient with the disassembly, assembly, testing and adjusting of the Diesel engine models that the employee is working with.
Physical Demands:
While performing the duties of this job, the employee is regularly required to walk, stand, kneel, crawl, sit, and recline both prone and on their backs. The employee is regularly required to used hands to hold tools, objects, controls, reach with hands and arms, climb or balance, push, pull, talk and hear. The employee must frequently lift, carry or move up to 50 lbs. The employee may occasionally be required to swim in deep water. Specific vision abilities that are required by this job include close vision, depth perception, and the ability to adjust focus.
Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job:
While performing the duties of this job, the employee is regularly required to work near moving mechanical parts. The employee regularly will step from the ground to a floating vessel and must take necessary precautions to prevent tripping, slipping, falling or otherwise injuring themselves. The employee frequently works in outside weather conditions. The employee frequently works in high temperature areas, is exposed to airborne particles, fumes, and risk of burns. High sound levels are regularly present in the employees work environment, and adequate protective equipment must be used. An unstable surface during vessel movement is typical and the employee must take precautions to prevent from falling, slipping, or otherwise injuring themselves. The employee must use protective equipment to prevent possible drowning in case of falling in the water. The employee must be alert for unsafe conditions caused by workers of other vendors that may be on the vessel during the work process, and take necessary precautions to prevent injury from said conditions.
Certificates, Licenses, Registrations:
N/A
Other Skills and Abilities:
Knowledgeable in Caterpillar engine products.
Other Qualifications:
N/A -
ABOUT THE COMPANY
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